An Analytical Approach to Design of Ultrasonic Transducers Considering Lateral Vibrations

Document Type : Original Research Paper

Authors

Mechanical Engineering Department, Tarbiat Modares University, Tehran, Iran.

Abstract

The purpose of this paper is to develop a design procedure for Langevin ultrasonic transducers with lateral dimensions larger than a quarter of the longitudinal wave length. In this case, the assumption of the one-dimensional design is not valid, and this method cannot predict the experimental resonance frequency. Some researchers have considered radial and longitudinal normal stresses by means of the apparent elasticity method and reduced the error between the design and experimental resonance frequency. In this research, 3D normal stresses of a transducer’s components i.e. longitudinal, radial and circumferential were considered in the design procedure. The apparent elasticity method was used to modify the elastic modulus and the wave numbers of the transducer‘s components. Resonance lengths of the components were then calculated using the modified values. The design resonance frequency of the transducer was 20kHz. The experimental resonance frequency was measured as 19810Hz. The error of 0.95% between analytical and experimental results showed that the new design procedure can fairly estimate the resonance frequency of the transducer.

Keywords


[1] U.S. Bhirud, P.R. Gogate, A.M. Wilhelm, A.B. Panlit, Ultrasonic bath with longitudinal vibrations: A novel configuration for efficient wastewater treatment, Ultrason. Sonochem., 11(3-4) (2004) 143-147.
[2] B. Verhaagen, T. Zanderink, D.F. Rivas, Ultrasonic cleaning of 3D printed objects and cleaning challenge devices, Appl. Acoust., 10 (2016) 172-181.
[3] A. Benatar, Ultrasonic welding of plastics and polymeric composites, Power Ultrasonics, Woodhead Publisher, (2015).
[4] S. Elangovan, K. Prakasan, V. Jaiganesh, Optimization of ultrasonic welding parameters for copper to copper joints using design of experiments, Int. J. Adv. Manuf. Tech., 51(1-4) (2010) 163-171.
[5] T.B. Thoe, D.K. Aspinwall, M.L.H. Wise, Review on ultrasonic machining, Int. J. Mach. Tools Manuf., 38(4) (1998) 239-255.
[6] S. Bagherzadeh, K. Abrinia, Q. Han, Ultrasonic assisted equal channel angular extrusion (UAE) as a novel hybrid method for continuous production of ultra-fine grained metals, Mater. Lett., 169(5) (2016) 90-94.
[7] A. Abdullah, M. Shahini, A. Pak, An approach to design a high power piezoelectric ultrasonic transducer, J. Electroceram., 22(4) (2006) 369-382. 
[8] R. Mahdavinejad, Finite element dimensional design and modeling of an ultrasonic transducer, J. Sci. Technol., 29(B2) (2005) 253-263.
[9] R. Lerch, Simulation of piezoelectric devices by two and three-dimensional finite elements, IEEE T. Ultrason. Ferr. Cont., 37(3) (1990) 233-247.
[10] E. Mori, K. Itoh, A. Imamura, Analysis of a short column vibrator by apparent elasticity method and its application, ultrasonics international conference proceedings, (1977) 262-265.
[11] E. Mori, K. Yamakoshi, Coupled vibration of a cylindrical shell for radiating high intensity ultrasound, Ultrasonics, 16(2) (1987) 81-83.
[12] Y. Watababe, Y. Tsuda, E. Mori, A study on directional converter for ultrasonic longitudinal mode vibration by using a hollow cylinder type resonator, ultrasonic international conference proceeding, (1993) 495-498.
[13] L. Shuyu, Design of piezoelectric sandwich ultrasonic transducers with large cross-section, Appl. Acoust., 44(3) (1995) 249-257.
[14] D. Dragan, R. Milan, Design of ultrasonic transducers by means of the apparent elasticity method, Facta Universitatis, 2(4) (2004) 293-300.
[15] G.P. Zhou, M.J. Liang, The vibration behavior and design of langevin transducer with radial coupling, J. Sound. Vib., 220(48) (2003) 29-32.
[16] S.Y. Lin, Coupled vibration analysis of piezoelectric ceramic disk resonators, J. Sound. Vib., 218(2) (1998) 205-217.
[17] S.Y. Lin, Coupled vibration of isotropic metal hollow cylinders with large geometrical dimensions, J. Sound. Vib., 305(1-2) (2007) 308-316.
[18] A. Abdollah, M. Shahini, A. Pak, An approach to design a high power piezoelectric ultrasonic transducer, J. Electroceram, (22) (2009) 369-382.