An Analytical Solution to the Problem of Thin-walled Pressure Vessel with Circular-arc Cross-section

Document Type : Original Research Paper

Authors

Department of Mechanical Engineering, Isfahan University of Technology, Isfahan, Iran.

Abstract

Design procedure of pressure vessels is very important due to their vast applications in many industries. This procedure is mainly based on determining the stress and strain distribution, which is resulted from the internal pressure. In this paper a thin-walled pressure vessel of circular-arc cross-section is analytically studied. The vessel is a surface of revolution generated by rotating a circular arc about an axis that neither intersects the arc nor necessarily passes through the arc center. Both convex and concave vessels with open- and closed-end conditions are considered. The equilibrium equations for a proper element of the vessel surface are derived and solved analytically. Assuming small deformation and elastic behavior for the vessel, the integral constant is determined based on the end boundary conditions of the vessel. Since this type of pressure vessel was not studied in the previous literature, the results of present model are compared with similar ABAQUS Finite Element (FE) simulation. A very close agreement was observed. This evidently implies the validity of the presented model.

Keywords


[1] GH. Majzoobi, Strength of Materials, Bu-Ali Sina Univercity Press, (2006) (In persian).
[2] H.W. Bargmann, Prediction of pressure vessel failure: A critical review of the probabilistic approach, Theor. Appl. Fract. Mec., 5(1) (1986) 1-16.
[3] Y.M. Hwang, Y.K. Lin, Analysis and finite element simulation of the tube bulge hydroforming process, J. Mater. Process. Tech., 125-126 (2002) 821-825.
[4] M. Strano, T. Altan, An inverse energy approach to determine the flow stress of tubular materials for hydroforming application, J. Mater. Process. Tech., 146(1) (2004) 92-96.
[5] G.H. Rahimi, S.J. Roozegar, Elastic-Plastic analysis of a cylindrical pressure vessel with lids of variable thickness, In 13th Annual Conference of Mechanical Engineering, Isfahan University of Technology, Isfahan, Iran, (2005) (In Persian).
[6] K. Abrinia, M. Dehghani, A novel analysis of thick-walled pressure vessels under sudden internal pressure, considering the effects of strain hardening and strain rate, In 13th Annual Conference of Mechanical Engineering, Isfahan University of
Technology, Isfahan, Iran, (2005) (In Persain).
[7] S. Boumaiza, J.P. Cordebois, M. Brunet, G. Nefussi, Analytical and numerical study on plastic instabilities for axisymmetric tube bulging, Int. J. Mech. Sci., 48(6) (2006) 674-682.
[8] S.R.X. Lopes, P.B. Goncalves, D.C. Pamplona, Influence of initial geometric imperfections on the stability of thick cylindrical shells under internal pressure, Commun. Numer. Meth. Eng., 23 (2006) 577-597.
[9] F. Djavanroodi, M. Gheisary, H. Zoghi-shal, Analytical and numerical analysis of free Bulge tube hydroforming, Am. J. Appl. Sci., 5(8) (2008) 972-979.
[10] R. Velasco, N. Boudeau, Tube bulging test: Theoretical analysis and numerical validation, J. Mater. Process. Tech., 205(1-3) (2008) 51-59.
[11] P. Bertot, E. Ceretti, C. Giardini, The determination of flow stress of tubular material for hydroforming applications, J. Mater. Process. Tech., 203 (2008) 381-388.
[12] A.H. Ben Ouirane , R. Velasco, G. Michel, N. Boudeau, Error evaluation on experimental stress–strain curve obtained from tube bulging test, Int. J. Mater. Form., 3(S1) (2010) 195-198.
[13] N. Boudeau, P. Male´cot, A simplified analytical model for post processing experimental results from tube bulging test: Theory, experimentation, simulations, Int. J. Mech. Sci., 65(1) (2012) 1-11.
[14] J. Kru˙zelecki, R. Proszowski, Shape optimization of thin-walled pressure vessel end closures, Struct. Multidisc. Optim., 46 (2012) 739-754.
[15] A. Chaaba, Reliability assessment by analytical calculation of the plastic collapse load of thin pressure vessels with strain hardening and large deformation, Thin Wall Struct., 62 (2013) 46-52.
[16] Z. He, S. Yuan, Y. Lin, X. Wang, W. Hu, Analytical model for tube hydro-bulging test, part I: Models for stress components and bulging zone profile, Int. J. Mech. Sci., 87 (2014) 297-306.
[17] Z. He, S. Yuan, Y. Lin, X. Wang, W. Hu, Analytical model for tube hydro-bulging tests, part II: Linear model for pole thickness and its application, Int. J. Mech. Sci., 87 (2014) 307-315.
[18] M. Zamani Nejad, P. Fatehi, Exact elasto-plastic analysis of rotating thick-walled cylindrical pressure vessels made of functionally graded materials, Int. J. Eng. Sci., 86 (2015) 26-43.
[19] M.E. Babeshko, A.Z. Galishin, A.I. Semenets, Yu.N. Shevchenko, Influence of the stress mode on the strength of high-pressure vessels, Int. Appl. Mech., 51(3) (2015) 319-325.
[20] A. Ibrahim, Y. Ryu, M. Saidpour, Stress analysis of thin-walled pressure vessels, Mod. Mech. Eng., 5(1) (2015) 1-9.
[21] J. Mulder, H. Vegter, H. Aretz, S. Keller, A.H. van den Boogaard, Accurate determination of flow curves using the bulge test with optical measuring systems, J. Mater. Process. Tech., 226 (2015) 169-187.
[22] X.L. Cui, X.S. Wang, S.J. Yuan, The bulging behavior of thick-walled 6063 aluminum alloy tubes under double-sided pressures, JOM, 67(5) (2015) 909-915.
[23] B. Liu, W. Wu, Y. Zeng, Pressure-time loading profile for tube superplastic free bulging, Int. J. Adv. Manuf. Tech., 92(5-8) (2017) 2267-2278.
[24] X.L. Cui, Z.P. Yang, X.S. Wang, Characterization of multiaxial stress-strain response of tube metal from double-sided hydro-bulging test based on Hosford’s 1979 yield criterion, JOM, 69(5) (2017) 930-936.
[25] K. Wu, X. Li, Y. Ge, S. Ruan, Determination of tubular material parameters in bulging test with three-dimensional digital image correlation method, Int. J. Adv. Manuf. Tech., 96(5-8) (2018) 2091-2099.
[26] X. Song, H. Hui, Tube material properties determination and final forming pressure calculation of hydraulic formed corrugated tubes, J. Press. Vessel Technol., 141(6) (2019) 061408.
[27] ASM Handbook, Properties and Selection: Irons, Steels, and High-Performance Alloys, Volume 1, ASM International, (1990).